
X-ray transformer 60 kV
DC
2008
Here is a 300 kg x-ray transformer which has 3 phase 240 V 45 A in for
60 kV 300 mA out. It is capable of making an arc drawn out to 2 feet so it
is a serious piece of HV gear.

(click to enlarge)
Above left photo shows the transformer which has everything under oil
including rectifiers. The right photo shows the face plate specifications.




(click to enlarge)
Above shows the series of 4 photos of the spark initially jumping just over
1 inch to my 200 kOhm water resistor for current limiting. The yellow ruler
is 9 inches. The second photo
shows the spark jumping to the sheet metal back that I has too close.
It then began to "climb" and stretch out. This is now the full output with
no resistor. It reaches it's full height at 26 inches before extinguishing
like a Jacobs ladder. My wife came out to see why the power had "browned
out" in the house.
Input power for the spark through the resistor is 25 A measured by a clamp
meter at perhaps 100V. I didn't take current measurements with the spark
above but the input voltage was set on the variac at 200 V. It didn't trip a
20A breaker possibly because each run was only a couple of seconds.

Mobile x-ray unit
100 kV DC
2004
I have acquired a mobile x ray unit base with its associated 100 kV
transformer, diodes and capacitor under oil.

(click to enlarge)
The mobile unit partially disassembled. I have already used the meter
to make my high voltage meter described later. One of the ballast
transformers went on to be used as the electromagnet in my
magnetic levitation
unit.



(click to enlarge)
A peek at the internals lifted out of oil. The transformer which by my
calculations will be at least 17 kV AC in a single winding drives a bridge
doubler arrangement with 2 diodes. The 2 diodes are the single
black bar in the middle photo about 1 foot (30 cm) long. The right photo
shows one terminal of the capacitor which is about a cubic foot and occupies
most of the space.

(click to enlarge)
The burnout on the left above lost only 4 of the 67 resistors. It was
resurrected and extended to 100 resistors for total 160 kohm and immersed in
oil in the container above. Despite the 6 inch gap between electrodes
it still arcs across at times with this 100kv supply.

(click to enlarge)
A 5 inch (12cm) arc between terminals is on the left instead of going
through the resistor as intended. On the right with the upgraded
resistor with a large convoluted power arc that last about 1/2 second.

Voltage multiplier (Cockcroft-Walton)
30 kV, 2 kV
2003
This uses two diodes and two capacitors to convert an NST's 12 kV AC
into around 30 kV DC. This gives an intense spark 1 1/2 inches long.

(click to enlarge)
The left photo is of my poorly designed ceramic capacitor bank cut in half
with the blown capacitors removed. I blew out
40 out of the 200 capacitors before I got a satisfactory photo. Of
course this is very stressful for capacitors. The right
photo is the same diode setup but with my rolled polyethylene/aluminium foil
capacitors of 48 nF and 15 nF giving a much more intense spark with some
steel wool to give the sparkles.

The circuit diagram is shown above. One diode was made from 3 microwave
oven diodes rated around 11 kV each and the other diode from two 1N4007
(1000 PIV rating) arrays of 40 diodes each.
(click to enlarge)
Here is a low voltage dual 5 stage C-W multiplier which puts out 2000 VDC
from 100 VAC. The current is very low at the highest voltages and even
the digital multimeter drops the voltage by perhaps 10% or so.

Voltage multiplier (Cockcroft-Walton)
200kV
2008
I have started this by making the outline of a HV tower using a 12
inch stainless steel gazing ball found as a pool ornament in the local
nursery. The metal frame is temporary to get an idea of how the corona
rings will sit. I have made up 5 of these and they will help prevent
corona causing power loss.
(click to enlarge)
At this stage I am a little unclear whether I will make it a mains frequency
unit run from an x-ray transformer or a high frequency driven unit.
The capacitor sizes are vastly different but I can get more convenient power
from the x-ray transformer.

Junkyard transformer 3 kV AC
2003
(click to enlarge)
This is a 240 V / 3 kV transformer rated at 10 kVA which cost AUD$50 at a
junkyard. Tested here using the most modern equipment with a
draw-an-arc-off-it-and-see approach. I used the ballast as described
in Scitech to limit the short circuit current to
around 15 A. It takes 2 strong people to lift it, so at the moment it
is stuck on top of my arc welder and 'will not be moved'. It makes a useful
anvil as well.

Ignition
coil sparks 60 kV 2004
A simple way to drive two ignition coils is with a
light dimmer in series with the 250 VAC mains and a capacitor of perhaps 1 -
10 uF. I used two microwave oven caps in parallel for about 2 uF at
2000V which gave sparks of about 2 inches (5 cm). My meter says about
60 kV peak but may be over reading a bit.
(click to enlarge)
Alternatively one can use
SIDAC's.
This very simple circuit uses the transformer, capacitor and diode out of a
microwave oven to supply 2000 VDC. Once the voltage rises to 2000 V the SIDAC's fire dumping the energy into two ignition coils to give sparks of
easily 5 cm. I am using 9 SIDAC's each rated at 240 V 1 A RMS and 20 A pulse.
Each is shunted with a 1 Mohm resistor to give more even voltage division.
There is a 10 Kohm 10 W resistor used for these shots but power draw is
triggering a 10A cutout and there is sufficient heating of resistor, diode
and SIDAC's to only allow short runs. 50 Kohm will allow about 4
sparks per second.
(click to enlarge)
Unfortunately this is very hard on the ignition coil's insulation. I have
lost one coil but the remaining one still puts out 3 inches and also about
10 inches of surface tracking (below).
(click to enlarge)

MOT supply
in a MO 60 kV AC.
(Microwave oven transformer) 2004
I have a couple of MOT projects. Firstly, there is the SIDAC driven
ignition coil driver above. Secondly there is my MOT multiplier
originally constructed as a HeNe laser supply which gives about 9 kV firing
and 2 kV running, ballasted by 30 kohms. I have never had any problems with
this supply which gets used for all sorts of general HV stuff in the range 1
- 9 kV such as nitrogen lasers.
To accommodate these projects, so that they look less out of place in
a modern kitchen, I rewired a microwave oven, keeping the existing safety
interlock, light, fan and transformer. I removed the magnetron and old
electronics and wiring. I then cut a hole in the cooking cavity and
outer case with an angle grinder, added terminals and presto, a neat HV
supply. The HV lead from the transformer passes through the microwave
waveguide to the cooking cavity with the wire in plastic tubing for extra
insulation. The fan helps cool things and the safety interlock turns
off the power when the door is open. (I forgot about this and thought
I had blown a fuse). There is room for both projects.





(click to enlarge)
In good Tesla Downunder tradition, total cost is almost nothing, being made
almost entirely from scrap microwave ovens, old ignition coils and only a
handful of new parts such as the SIDAC's.

Another MOT
supply 13 kV DC 2005, 2008
This charger was to be used in a public display for a can crusher.
It uses a microwave oven transformer (MOT) along with the associated diodes
and MO capacitors in a voltage doubler arrangement to give 6 kV output.

(click to enlarge)
The left photo shows a lash up of the charger, showing the various
basic components including a red warning strobe to show it is charged.
The right photo shows the partly built charger and 6 kV spark output
is shown (drops to less than 1 kV once arc starts). To keep the HV and
mains isolated and still feedback the voltage, I send pulses into a ferrite
rod which will be picked up and trigger the solid state relay to turn off
once the voltage has risen to the desired level.
I have rewired this supply with an extra stage for higher voltage and added
some big power resistors. This is to be used for charging my big capacitor
bank.

(click to enlarge)
The photo above shows the latest reincarnation of this supply. Now with
extra stages to boost to the 13 kV shown here plus the addition of two 50
kOhm 100 W resistors as current limiting. This is to handle the higher
voltage of my big cap bank.

TV flyback HV supply
60W
2002
(click to enlarge)
This is based on a TV flyback
coil and a single 2N3055 power transistor and other on-hand components giving a 1/2 inch
spark at 20 V 3 A input. It runs at frequencies above the audible range and
only under load is it heard as a whine when the frequency drops. This
is one of my earliest HV setups but not particularly efficient.

TV flyback HV supply
300W
2004

(click to enlarge)
This circuit is from Andrineri from Vladimiro Maziili. The supply is
made almost entirely from parts from a scrap microwave ovens which are of
the electronic type (the light ones). I used 2 IGBT's and one of the heatsinks along with the small toroid inductor.
The main ferrite transformer, also from the microwave, had the primary heavy
Litz wire removed and replaced by 10 turns centre tapped driven by the
simple Royer type circuit. I have also removed the spacers between the
cores. Non microwave parts included the main capacitor, two 12 V Zener's, a few resistors and two high speed diodes (BYV-29
500 Volt, 9 A, 60 nS).
The input here is about 30 V 10 A (300 W) with resonance at about 70 kHz. The IGBT's are rated at 600 V 30 A and only get slightly warm in action but the cap will overheat if the
resonant frequency is too high. Output is probably around 2000 VAC.
The arc stretches out to about an inch and has a lot of power.

(click to enlarge)
The left photo is from a modern TV flyback transformer with core spacers
removed and the exposed core wound with 10 turns centre-tapped of rather
flimsy wire running about 250 W. On the right is an older but larger
one.

(click to enlarge)
The older style flyback transformer here has the spacers removed and is a little more efficient. It
is running at 44 kHz at 30 V, 6.3 A. (The meters are lying). The
right photo shows a 1 inch DC arc with a 30 nF 40 kV cap added to the unit
which now has a dedicated 37 V 10 A power supply. The intense spark is
seen behind the filter made out of 2 welding goggle filters.

TV flyback HV supply 80kV DC 2005
This is the same driver as above but connected to a multiple stage Cockcroft
Walton multiplier giving 4 inch sparks. It uses high speed high voltage
diodes in chains of 10 or so per leg. I have covered the open areas with
plastic in view of the corona. It works great for the
high voltage lifter and
HV antivirus.

(click to enlarge)
The left photo shows it running with 4 inch sparks with limiting
provided by several resistors.
The right photo shows the corona in a time exposure.

Variable
frequency flyback supply 4 kV AC 2007
This supply was made for the Physics Dept that needed a variable 50 -100 kHz
sine wave supply between 1-2 kV. The load is 140 pF and it was to be
used to test resonances of a sapphire mirror for a laser interferometer in a
gravity wave detector.
I used a simple circuit with a 555 oscillator driving a MOSFET. This drives
a ferrite transformer which was from a microwave oven inverter power supply
and puts out about 2 kV. Not technically a flyback transformer but
similar. I rewound the primary to 10 turns. Once driven by enough
voltage (about 37 VDC) it puts out about 900 VAC RMS into the capacitative
load. This is about 20 W or more even with no additional load. Since
the input waveform is a switched half wave, it has a lot of harmonics.
This excites the resonance of the capacitor and the coil at perhaps 200 kHz.
I have smoothed the output by using a resistor. Because this is near
resonance the resistor takes a lot of the output and the 4 x 10 W resistors
get to 160 C.

(click to enlarge)
The setup is housed in an old variac case which is a neat case and has room
for the transformers. The load resistors are shown and also a voltage
divider to allow a CRO to be hooked up.


(click to enlarge)
The spark at 22 kHz is about 5 kV peak (left photo) and can be drawn
out. Voltage at 100kHz is about 900 VAC RMS, lower(center photo), but
still enough to draw an arc and heat wires. It lights a nearby neon as
well (right photo). And, no, those low voltage terminals don't
stand up to 5kV long.



(click to enlarge)
Left photo is at 22 kHz, center photo at 70 kHz and the
right photo is at 100 kHz. The smoothed resonant effect is evident at
100 kHz where the waveform is much more sine wave like.
I learned a bit making this which will be helpful in making solid
state Tesla coils in the future. During the course of testing I did
convert this to a half bridge supply before I realized I could smooth
the waveform resistively. I have let the smoke out of a few IGBT's
and MOSFET's during testing.

Candy box HV 40 kV
AC
2005
Don't put your hand in this one! This uses a disposable camera
photoflash running off 3 V using a BD140 and heatsink substituted for the
main HV transistor so it can now run at 1.5 A. Here is a similar
photoflash circuit diagram. I have added a .01 uF capacitor
across the 'charge' switch which is short-circuited when ON switch is off
which keeps it running continuously.
I have replaced the main capacitor (120uF 330V) with a 2.25 uF polyester (2
x 5.5 in series) with a 30 K charging resistor. There is a single
SIDAC 230 V which discharges this into the 14 turn primary wound onto a TV
flyback transformer. Not fancy, not neat but no cost. No
Liquorice Allsorts.


(click to enlarge)
The disposable photoflash unit with the electronics removed shown charged by
the 1.5 V battery.


(click to enlarge)
The completed box which produces a 1.5 inch spark with a repetition rate of
about 2 Hz. It is "safe" to touch giving a mild pinprick
sensation. This formed one part of my display at a University Expo recently
where I was offering "free" electric shocks. I would demonstrate on my arm
first before calling for volunteers and it was quite a popular display.
(click to enlarge)
This is the waveform of the output at 20 uS per division, which is a damped
wave of around 25 kHz with a superimposed signal of about 1 MHz on top.
It is about 40 kV at 20 uA but measurements are difficult at this frequency.

HV supplies from a photocopier 5 kV 2006
I gutted a Toshiba photocopier a few days ago. Lots of other stuff including
2 HV supplies. They have 4 input wires so I was a bit stuck to work out how
to get them to go. This is how I did it.
1 Work out the supply voltage from the main power board. Most things seemed
to be 24 V rated so I went with that.
2 Check the small filter electrolytic cap polarity with the broader PCB
tracks that connects near the input wire connector, to determine which is
positive and negative. (No, positive is not the red wire - that's just in
movies where they defuse the bomb)
3 Connect the supply - start with 12V to make sure minimal current drain at
this stage.
4 By trial and error touch one of the two remaining wires to earth. Bingo
its running. Cut off the other wire. Draw is about 130 mA 24 V no load.

(click to enlarge)
The left photo shows the larger supply outputs 5 kV DC, 3.8 kV AC and
a few smaller voltages.
I have added a cap to show it is DC and brighten up the sparks. The right
photo shows the smaller supply.

Valve regulated supply
50 kV AC 2006
An old 50 kV 2.5 mA regulated supply was a throw out from the Physics Dept.
Worked with minor repairs and a good dusting. It uses 18 valves (remember
them - before semiconductors) driving a large flyback transformer and a 6
stage C-W multiplier. Quite nice for a lifter supply if you don't mind the
40 kg weight for a supply that puts out only 100 W.

(click to enlarge)

Xenon lamp ignition
supply
50 kV AC 2008
An old 50 kV supply was an ignitor for an 8 kW short arc xenon lamp used
as an ophthalmic coagulator in days before lasers. Examination and
a bit of testing showed a circuit not unlike that of a Tesla coil. It
has a 220 to 12 kV transformer driving two 1000 pF doorknob caps in a
tank circuit with a spark gap. This drives a big epoxy coated coil to
give the sparks rated at 50 kV.
(click to enlarge)
The sparks here are about 1 inch and you can see the multiply stacked gap
firing as well.

X-ray transformer
120 kV 2008

(click to enlarge)
This is the internals of a Siemens 120kV x-ray tube head which includes the
transformer (not rectified) and a rotating anode under oil sealed and lead
shielded. The glass has been removed with the outline shown in yellow.
The electron beam is shown in red and the x-rays in purple. The induction
motor is outside the glass and works well on 250V with a phase delay with a
1 uF capacitor on the additional windings. The right picture is the
filament on the cathode electron gun which I have joined to some glass feed
through wire from a neon tube.
This is an x-ray transformer that I have had lying around for years.
It comes from an x-ray head with tube enclosed and is rated at 168V in
125kV out. I used an angle grinder to get it out of the lead lined
container.




(click to enlarge)
Unfortunately the HV winding was open circuit but still gave a 1 inch
spark at 100V. I sort of hoped it might do better when I got it under
oil but of course it didn't. It was drawing about 5kW to get that 1 inch
spark!

Sparks for beginners
project 2008
Here is a fast, cheap and generally safe project for beginners for 1 inch sparks with a minimum component
count. It uses an ignition coil from a car.
(click to enlarge)
The 3 second photographic exposure above shows 1 inch sparks from this
project. Here's what you need.
(click to enlarge)
Parts
1: Car battery is simplest and safest but a battery charger might do
or a 12 V sealed lead acid (SLA) battery. It will draw about 12 amps with a
fully charged battery. The battery should be removed from the car to avoid
any risk to its electronics.
2: Ignition coil (from car wreckers for a few dollars). The can type
was used extensively in pre 1980's cars and is one part of the
Kettering ignition
system that this project is based on.
3: Condenser. This is the 1 inch long cylinder with a black
wire coming out of it above. This is a part found in the distributor
of cars of that era. I bought one new for $13 as the wreckers wouldn't split
it from an old $30 distributor. A condenser is an old fashioned name
that the auto trade uses for a capacitor with a typical value of 0.22 uF (microFarads).
You could substitute a capacitor from your local electronics store rated at
200 V or more with a capacitance of 0.22 up to 1.0 uF which would be cheaper
or just experiment. A "greencap" or similar polyester type capacitor seems
suitable.
4: Wire. A few feet of almost any type of wire that you can strip the
insulation off. Here I have used single strand wire which strips simply with
a potato peeler (or use a pocket knife).
5: A few nails of almost any size. Wood screws would do fine too.
6: A small piece of aluminum foil. This is just to stuff down the top
of the ignition coil to reach the contact about one inch down the insulator.
7: Wood for the base can be anything you can nail into. Chipboard or
laminates are fine
Instructions:
Wind the wire to the various points by just winding a number of
turns of the bared wire around each nail or terminal. Do the battery
terminal last because this makes it "live".

(click to enlarge)
The left photo shows the wiring layout. The switch (equivalent
of the "points" in an ignition system) is the two wires at bottom right.
To operate, touch the two wires together. You should see a very small spark
where the wires touch. Current is now flowing into the coil and has built up
an internal magnetic field. Immediately lift the wire off to break the
contact. The collapsing field creates a voltage spike of hundreds of
volts which is raised to perhaps 30,000 volts at the output. You will see
another spark where the wires were touching, larger this time. In most cases
you will see a long high voltage spark from the aluminum foil to one of the
terminals. The right photo show a 2 second exposure with several long
sparks.
So you have completed it and have made some sparks. But is it safe? Yes and
no. A shock from this to is similar to being pricked with a needle. Not
pleasant but tolerable. Of course if you jump backward and trip over and hit
your head then yes you may do some injury.
(click to enlarge)
Here is a spark onto my arm. I had to turn on the camera remote and turn on
the sparks with my left hand, seen only as a blur in this 2 second exposure.
It took about 10 shocks to get a reasonable picture. My right arm receiving
the shock will jump involuntarily. That's how muscles work and was
discovered by Galvani
giving shocks to frog legs. Anyway, I survived unscathed although I probably
get more practice than most.
So what can you do with it?
(click to enlarge)
How about lighting up a lot of "dead" fluorescent lights? As you can see,
some are more dead than others. Try testing conductivity of various objects
like dry then wet wood or plastic. See how well it jumps through paper
then thin plastic.
Just a note. High voltage can damage electronic equipment like phones, ipods,
TV's and computers. Keep it well away. 30,000 volts will jump 1 inch and 2-3
inches along the surface of insulation.
If you want to progress further to something a little more complicated, try
this:
It uses a relay as a vibrator to turn current on and off rapidly to an
ignition coil.



(click to enlarge)
The top photo shows the ignition coil and relay running on 12 volts
at 5 amps from a power supply, battery charger or car battery. There
are only three parts. It uses a relay as a vibrator to turn current on
and off rapidly to an ignition coil. The bottom left photo shows a
close up of the wiring. The bottom right photo shows the schematic
with the capacitor, relay and ignition coil.

(click to enlarge)
The left photo shows the relay with the connection for the coil as
the bottom two pins and the other contacts coming out in line. Note the
center contact is the one that moves and touches the lower contact in this
picture. This is the "normally connected" (NC) pole and is the cone used
here. The top contact is the "normally open" (NO) pole and is not used here. The right photo
shows the ignition coil. These should be available for a few dollars
from an auto wreckers.
Parts
1 12V SPST relay (single pole single throw) Can also use DPST (double pole
double throw).
2 1 microFarad capacitor (polyester - greencap) over 200V rating. Or a
condenser as used above.
3 Ignition coil (from car wreckers)
4 Wood, nails and solder
5 Power supply. Need 12 volt at 5A. Or car battery (take out of car first)
Advantages
Simple
Non lethal but must take care with high voltage.
Parts fairly easily obtainable from different places (Electronics store,
Wreckers)
Disadvantages
Draws a lot of power
Not efficient
Will over-heat the coil in long runs
Causes interference to some power supplies.
Relay lifetime will be limited and the contacts will burn out before too
long.
I often get people with little experience wanting to make a Tesla coil as a
first HV project. Often school kids looking to do a science fair project.
I have been very reluctant to encourage Tesla coil building in that age
group in view of the lethal nature of the supply. I've often had to point them off to other sites for simple HV
projects.
This has been the motivation behind this little project. In fact it was the
way I got into HV when I was 14 and I used a multivibrator out of a valve
radio set to run two IC's. It is pretty safe and lots to learn and do with
nothing really critical.
(click to enlarge)
Photo shows the identical circuit running 2 coils in 1972.

Van de Graaff generator
2003
(click to enlarge)
This
is a static electricity generator of the type used in displays which make
your hair stand on end. It uses 2 inch rubber belt with fibre reinforcing
which was the only
non black belt I could find (black rubber is slightly conductive). Powered by a variable speed electric drill. Top
load is 12 inch ducting. I
have tried a 10 kV DC charging spray but there was no improvement over the
standard triboelectric static generation. Maximum sparks on a low humidity
day are about 2 inches. More work needs to be done. Winter and the
increased humidity will put this on the back burner for a while. PVC
is not ideal as it does tend to absorb a little moisture and polypropylene
is better.

Spiral impulse
generator 2008
These are an odd little high voltage generator which are in principle, part
Blumlein generator (like the nitrogen laser uses) and part induction coil.
They are very simple and compact and very easy to make. They have two copper
strips insulated from each other and rolled up like a rolled capacitor.
Apply a few kV at one end of both strips and they will charge up. Short
circuit one end with a spark gap and a very fast pulse passes in the
Blumlein capacitor strips. This will have a magnetic effect as the current
in each copper strip (my brain starts to hurt here) will have an additive
effect and like current in a coil will result in magnetic induction in the
remaining turns of copper strip

(click to enlarge)
The left photo shows the spiral impulse generator generating a 5 mm
spark (perhaps 5 kV) from a 1 mm spark gap. The spark gap is
between the two electrodes (which are not connected to each other) and the
right upper electrode is the one that continues through to the output
electrode strip with the longer spark coming off it. The capacitance
between the two strips is 900 pF. The right photo
shows the 2 kV peak input from a small NST limited by a variac. It is
half wave rectified and run through a 1 MOhm resistor. My meter reads
peak voltage AC or DC as I have designed it.

(click to enlarge)
The left diagram shows the circuit of the basic spiral impulse generator
with two copper strips with a spark gap between them. The are insulated from
each other and rolled up. The right diagram
shows the version I am using with extended foil. The larger version I
try later has equal foils and works better for a number of reasons.



(click to enlarge)
The left photo shows the 1984 patent that this comes from.
The center photo shows the start of the copper strip windings
separated by polyethylene sheet. The right photo
shows the strips of copper foil of 10 x 62 mm obtained as big sheets of 60
cm square from a craft shop. I have soldered two together
for the long winding. Hence there are two parallel strips of 4.5 turns
and one strip only continues on for another 4.5 turns. It doesn't seem
too efficient but I don't really understand the setup enough to know which
way to modify it best. I imagine that I could make one with more turns
to start.
(click to enlarge)
The photo above shows an earlier version that didn't work other than
to light a neon pilot. No real idea why, but I tried again with thinner
flatter windings.
Now here is a better one.

(click to enlarge)
The photo above shows a beefier version. Specifications:
Output....... bright 1 inch (2.5 cm) sparks (perhaps 30 kV)
Input.......... 6 kV peak. (ie 5 times voltage stepup)
Foil............ Equal length copper foils 4.5 cm x 367 cm plus lead in.
Former...... 4.2 x 7cm. Ext diameter 8 cm.
Turns........ Calculated 20 turns
Spark gap 2 mm
Core......... Ferrrite E cores to fit in 4 cm gap.
Cap.......... 45 nF (prev one was 0.9 nF)
Insul.......... Polyethylene groundsheet
This new version seems to have scaled in spark brightness consistent with 50
times the capacitance and also scaled in output spark length 8 mm to 25 mm
consistent with the increased turns from 9 to 20. Construction type was
similar and dielectric and input voltage were unchanged.
The capacitor holds its charge well and if discharged with a chicken stick
giving a reasonable "zap", will give an output spark as well.
I suspect that for high repetition rates, the use of a multiple segment gap
would prevent power arcing.
I also suspect from my experience with TEA nitrogen lasers that the spark
gap type and position is critical. The use of a gap with two cylindrical
electrodes in continuity with each conductor strip and covering the full
width should present the lowest inductance.
As it is, it should be able to be driven much harder than just a few pulses
per second, but I am not ready to break it yet. It is arcing over
already so any better performance would need to be under oil.
There is discussion on the
fusor board. A commercial one is
here.
Also discussion on the
4HVforum that I started about this. Various patents are
here (1979
multiple conductors per layer),
here (1996
multiple conductors). Also a sort of simple explanation of how they work
here. A Blumlein pulse generator using coax cable is
here.

Voltmeter 2004
Using
the meter from my old x-ray unit (with a dial reading of 100 kV full scale
deflection - FSD for 125 uA), I added a resistor chain (720 M Ohm, 72 M Ohm,
7.2 M Ohm, 800 k Ohm) to allow FSD of 100 kV, 10 kV or 1 kV. The
current is full wave rectified at about 100V level with fast diodes (BYV-29
500 Volt, 9 A, 60ns) and is protected by a gas arrester and diodes across
the meter itself. A capacitor smoothes the output of the bridge
rectifier giving the ability to read DC and peak AC. Voltages up to 1000 V
agree with my digital voltmeter to within around 5 % on DC and peak AC 50 Hz.
A 30 kV power supply seems to read accurately. This
is not intended for Tesla type frequencies but it is reasonably non
inductive and the diodes are high speed ones. A capacitor divider is
needed as well for higher frequencies. All the main workings are behind the
acrylic to avoid accidents. Although the resistors have a peak rating
of around 100 kV, the spacing between strings is not enough for
more than 80 kV before big sparks start jumping everywhere although without
damage to the meter..


(click to enlarge)

LED Voltmeter 2008
I needed a high voltage meter able to be seen from a distance at night.
Specifically my big cap bank which I wanted to run at higher powers. The cap
bank is rated to 12 kV so the meter needed to cover at least that and also
be isolated so running off rechargeable battery power.


(click to enlarge)
Above shows the meter reading 13.06 kV using a 30 kV rated HV probe.
The leads and switch are at the back. There is some rudimentary HV
protection using a neon pilot globe, capacitor and a small toroidal coil in
the main lead.

Water resistor 2008
I needed a resistor to handle a moderate amount of power and be adjustable.
To do this requires typically large and expensive ceramic resistors. A
simple approach is to use water filled plastic tubing with the resistance
controlled by the addition of a salt such as copper sulphate. Copper
connectors form the electrodes.

(click to enlarge)
The left photo above shows the ends of the 2 m x 10mm tubing with
copper tubing connectors and valve to allow air release or to replace the
water if it becomes clouded or for a resistance change. The advantage
of this construction is that it is not specifically inductive so sparks,
like Tesla sparks will not try to jump across adjacent windings. The
right photo shows sparks from a 60 kV supply. The resistor was set at
200 kOhms. The heat was enough to cause cavitation either with boiling
or electrolysis but it survived fine without leaks.

Future plans