Spot Welder AC

This AC spot welder uses a low voltage with very high current.

I made this as I thought I may need something to make joins for use in a vacuum that may get red hot. Epoxy and plain or silver soldering would not do. It uses a 6 V 90 A transformer and is able to spot weld a variety of mostly thin metal sheets.
“Continue reading” for more spot welder photos.

 The transformer with hinged pressure assembly and an arty creation in front.

The left photo shows the hinged arm which allows two tungsten electrodes to come together. I also shows various bits of metal joined with this (very ‘art nouveau’). The flash occurs if there is a poor contact.

A clamp meter shows a current of 812 amps.

The right photo shows a good contact and 812 amps flowing. About 1-2 seconds later the tungsten rod was red hot. The 8 mm black cables get hot even with a few shots.

Related pages

DC spot welder  The DC version uses ultracapacitors
Ultracapacitors  The main article on these big capacitors
Marinov Motor  Another high current device
Low voltage but high current  Make your own high current supply
Pulse power  Electrical explosive effects with high voltage

Try something else

Sparkler effects Similar sparkles, different method
Photographic group visit 2009  Interesting shots by expert photographers of my stuff

External links

Resistance Spot Welding Wiki
Google+ post (mine) on this AC spot welder
Google+ post (mine) on ultracapacitor related spot welding

Photo Date: 2005

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